Here at Prototype Projects, we have expertise in both additive prototyping and additive manufacturing of end use parts. When it comes to additive manufacturing, we offer a range of 3D printing technologies to suit the needs of customers wanting high-quality one-offs or small batches for applications across many diverse sectors.
Examples of end use parts for which additive manufacturing is suitable include: jigs and fixtures; lightweight components for high-speed automation and robotics; personalised ergonomic products and sports equipment; mass customisation; prosthetics; components with complex geometries for low-volume production runs; and spares and replacements for parts no longer available from OEMs or with unacceptably long lead times.
3D printing is a term referring to a range of additive manufacturing (AM) and additive prototyping (AP) technologies, also known as rapid manufacturing (RM) and rapid prototyping (RP). All of these technologies build parts layer by layer without the need for dedicated tooling.
We have five 3D printing technologies in-house for building plastic parts having a range of characteristics. Our processes utilise either fine powders or photopolymer resins (light-curing liquids).
If customers need metal parts, we can outsource the production of investment castings or 3D printed metal parts. We also have in-house CNC machining as an alternative for producing metal parts if the geometry is suitable.
The question of which 3D printing technology to use depends on the application, which is why we offer multiple technologies:
To complement these, we also have facilities for CNC machining in metals and engineering plastics, laser cutting and vacuum casting. If you are unsure which technology would best suit your project, talk to us and we will give you an unbiased opinion.
We quote a tolerance of ±0.5mm for 3D printed parts though this depends on the part geometry, 3D printing technology, material and build orientation.
However, the general tolerance is much tighter at ±25µm when we 3D print parts using PµSL technology.
If your part requires specific tolerances on individual features, talk to us and we will endeavour to meet your needs.
Most 3D printing technologies cannot form features smaller than 0.6mm, though there is some variation between technologies. If your part has a feature smaller than 1mm, talk to us before requesting a quote, as we will need to interrogate the part file to determine the best build orientation.
On the other hand, if we use PµSL for additive manufacturing, we can produce small parts with ultra-fine detail, thin walls and sharp edges. This 3D printing technology has a resolution down to 10µm and layer thickness down to 5µm.
We have five different 3D printing technologies and each machine manufacturer recommends a range of materials. From these, we have selected a set of materials to meet the vast majority of our customers’ needs. Between them, these can mimic anything from glass-filled nylon to soft elastomers, and some are able to withstand harsh environmental conditions. More information is provided on our page about materials for 3D printing.
Customers have a choice of finishes for additively manufactured parts, including SLS colouring, painting, lacquering and blackout/RFI/EMC coatings. The choice depends on the 3D printing technology, material, and the part’s anticipated operating conditions. Details are provided on our 3D printing finishing options page.
All 3D printed parts are inspected visually after cleaning and, again, after finishing. If requested, we can inspect parts using our co-ordinate measuring machine and then provide you with detailed inspection reports. Read more about our inspection facilities.
We offer three service levels to suit customers’ technical requirements, timescales and budgets: Express, Standard and Economy. If time is of the essence, we ship parts the next working day with our Express service.
Quality is the same, whichever service level you choose; machine settings and build orientation are always selected to optimise the part’s requirements in terms of performance and aesthetics, not build speed.
Find out more about our Service Levels and dispatch times.
When we receive an additive manufacturing enquiry with a STEP or STL file, we check the part file, raise any queries, then prepare a quote. 2D drawings are not required unless there are critical dimensions or other features to highlight. If you accept the quote, we prepare the build file and schedule the job to run on an appropriate 3D printer.
After printing, each part is visually inspected, finished as necessary, then inspected again prior to packing and dispatch. We have our own vans for free local delivery or we dispatch parts via Royal Mail or courier for customers further afield.
Note: if you need to replicate an existing part that is no longer available, we can arrange to have your part 3D scanned so we can reverse-engineer it and additively manufacture the new replacement.
Additive manufacturing is equally suitable for one-offs and small batches. 3D printing is quick and cost-effective, with good part-to-part repeatability when multiple parts are required. For components with complex geometries, 3D printing is typically a better option than other manufacturing technologies such as CNC machining or injection moulding.
In some cases, perhaps due to the need for particular material properties, it is better to 3D print a master pattern using SLA, then manufacture accurate replicas by vacuum casting in polyurethane resin.
Do you need 3D printing for additive manufacturing? Talk to us about your project on 01763 249760 or complete the enquiry form below to request a quote.
Our model making and AP/AM workshop team deliver high-quality 3D printed and vacuum cast prototype parts. We offer next day dispatch on SLS, SLA, Polyjet and DLP. Request a quote for your next prototype project.
Tim Rowell
Quality & Operations Manager
Gemma Zouher-Lewis
RP Team Leader
Jordan Cooney
RP Technician
Nick Crown
RP Technician
Chris Johnson
RP Technician
Hemal Maisuria
RP Technician
Leon Willis
Workshop Assistant/Delivery Driver
Adam Sharkey
3D Print Team Leader
Alex Barnett
Senior RP Technician
Jan Mlynarcik
3D Print CAD Technician
Luke Webb
RP 3D Printing CAD Technician
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