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Micro 3D Printing Services
Micro 3D Printing enables the creation of intricate, high-performance parts at a micro-scale. This technology is ideal for producing components with exceptional detail and tight tolerances*, meeting the demands of industries requiring utmost precision. Our dedicated clean** room facilities and advanced CMM inspection equipment ensure we can deliver exceptional accuracy and quality control for your projects.
What is Micro 3D Printing?
Micro 3D Printing allows the fabrication of detailed microstructures with fine features, XY Optical resolution is 10 microns, XY Positional accuracy is 1 micron and printing with 10-40 Micron layers. This process is perfect for applications requiring complex geometries, smooth finishes, and consistent results.
Using our Micro 3D Printing service, project lead times and costs can be drastically reduced without needing standard manufacturing processes’ expense or lead times, such as Micro CNC Machining or Micro Injection moulding.
Applications of Micro 3D Printing
Micro 3D Printing offers transformative solutions for industries with demanding requirements. Here are some key applications:
- Nano Devices: Manufacture of functional components for nano-scale technologies, addressing challenges in space constraints and functionality.
- Micro Electronics: Prototyping and production of precise housings, interconnects, and components for micro-electronic devices.
- Photonics/Optics: Creation of intricate optical components such as waveguides, micro-lenses, and other photonic elements, ensuring exceptional clarity and structural integrity.
- Mini Medical Devices: Development of parts for minimally invasive surgical tools, implantable devices, and diagnostic equipment.
- Micro Fluidics: Production of complex channels and reservoirs for fluid management in lab-on-chip devices and other fluidic systems.
Capabilities and Materials
Our state-of-the-art microArch S240 3D printer, manufactured by Boston Micro Fabrication (BMF), is at the heart of our Micro 3D Printing service. This ultra-high-resolution machine boasts a build envelope of 100 x 100 x 75 mm, enabling the creation of intricate parts with exceptional detail and accuracy.
We offer a range of materials specifically tailored for micro-scale applications:
- Matrix HTL: A high-temp, low-viscosity engineering material with excellent strength and rigidity. Finished parts can withstand temperatures up to 114°C, making them ideal for demanding environments.
- Matrix BIO: A biocompatible resin suited for non-implantable medical applications. This material is sterilisation-friendly and has passed multiple ISO 10993 biocompatibility tests.
- Matrix HTA300: Industry-leading, ultra-high temperature resistant rigid plastic suitable for the harshest thermal environments.
Whether your project requires heat-resistant performance or biocompatibility, our material range ensures we can meet your application’s unique requirements.
Why Choose Prototype Projects for Micro 3D Printing?
We understand that micro-scale applications demand the highest standards of accuracy and quality. Here’s how we deliver:
- Dedicated Clean** Room Environment: Our dedicated clean room ensures a controlled setting, eliminating contamination risks and enhancing the production of precise parts.
- CMM Inspection Capabilities: With high-level measuring and inspection equipment, we verify tolerances and dimensions to ensure components meet exact specifications.
- Custom Solutions: From initial design to production, we work closely with you to develop bespoke micro 3D-printed parts tailored to your requirements.
- R&D for Additive Manufacturing: In addition to prototyping, we offer a dedicated R&D service. This allows you to book blocks of time for focused, discrete projects, tailored to your specific development needs.
Solving Challenges with Micro 3D Printing
Micro 3D Printing is the answer when traditional manufacturing methods struggle with scale, complexity, or material properties. Whether you need to create ultra-small prototypes or functional components, this technology provides:
- Unmatched Precision: Achieve design complexity and tolerances unfeasible with conventional methods.
- Accelerated Development: Rapid prototyping helps speed up your product development cycles.
- Material Versatility: Choose from advanced materials with properties tailored to your application.
Talk to us
If you currently manufacture parts with Micro CNC or Micro Injection Moulding then discover how Micro 3D Printing can revolutionise the development of your projects. Contact us on 01763 249760 to learn more, or request a quote.
*Part tolerance is a dependent of part geometry and print orientation.
**Clean room is not certified to any particular standard.
Model Making & Workshop team
Our model making and AP/AM workshop team deliver high-quality 3D printed and vacuum cast prototype parts. We offer next day dispatch on SLS, SLA, Polyjet and DLP. Request a quote for your next prototype project.
Tim Rowell
Quality & Operations Manager
Gemma Zouher-Lewis
RP Team Leader
Jordan Cooney
RP Technician
Nick Crown
RP Technician
Chris Johnson
RP Technician
Hemal Maisuria
RP Technician
Leon Willis
Workshop Assistant/Delivery Driver
Adam Sharkey
3D Print Team Leader
Alex Barnett
Senior RP Technician
Jan Mlynarcik
3D Print CAD Technician
Luke Webb
RP 3D Printing CAD Technician